Industrial Process Chillers
Process chillers—oil, water & glycol—for plastics, pharma & CNC. PSN Chillers, Secunderabad since 1999. 2–10+ TR skids, Hyderabad & Telangana.
Custom process cooling for oil, water & glycol loops
Our industrial process chillers are engineered to your heat load, fluid chemistry, and site conditions. Whether you need closed-loop cooling for hydraulic oil, a glycol blend, or process water, each skid pairs heavy-duty refrigeration with condensers sized for your heat-rejection path and controls that hold set points through swing loads and high ambient summers.
PSN Chillers supports injection and blow moulding, lamination, laser cutting, printing presses, medical equipment, reactors, and general factory water loops across Hyderabad, Secunderabad, and wider Telangana. Share required TR or kW heat rejection, fluid type, supply and return temperatures, and indoor versus outdoor placement—we recommend circuit layout, tank volume, pump head, and the safety interlocks for your duty. Applicable refrigerant circuits use fully brazed copper piping for efficient heat transfer and long-term leak resistance.
Process Oil Chiller
A process oil chiller keeps hydraulic, lubrication, and heat-transfer oils within a tight band—critical on presses, injection and blow moulding lines, and large rotating equipment. PSN builds oil chillers with duty-matched compressors, oil-compatible heat exchangers, and circulation pumps sized for your viscosity, flow, and pressure drop so hydraulic stability and tool life improve versus marginal cooling arrangements.
Features
- Long-life Emerson Copeland compressor for heavy-duty refrigeration duty.
- Oil-compatible heat exchanger and wetted materials matched to oil grade, ΔT, and contamination class you disclose.
- Inner tank capacity typically 100–200 L, scaled to your duty.
- Fully PUF-insulated reservoir to limit parasitic heat gain on the oil loop.
- Return-temperature strategy tuned for hydraulic swing loads and hot-runner auxiliaries.
- High-pressure circulation pump sized for viscosity, flow, and allowable pressure drop.
Applications
- Injection, blow moulding and extrusion hydraulic packs
- Metal forming presses and stamping line hydraulics
- Machine-tool lubrication and large spindle oil circuits
- Power generation and cement plant auxiliary oil cooling (as specified)
- General hydraulic power units in continuous process plants
Key benefits :
- Compact footprint for plant layout
- Stable performance under rated ambient conditions
- Low-noise design suitable for indoor installation
- Cooling capacity matched to your disclosed duty
- High energy efficiency at part and full load
- Offline filtration and breather philosophy coordinated with your hydraulic OEM where requested
- Highly efficient copper-tube condenser
- Clear controls and long service life
Capacity Range :
Safety :
Process Water Chiller
A process water chiller supplies stable chilled water to mould circuits, machine tools, lasers, printing lines, and jacketed process equipment. PSN configures tank volume, pump head, and filtration philosophy for your closed loop so you get predictable ΔT across the plant water network instead of drifting temperatures during peak production.
Features
- Long-life Emerson Copeland compressor for heavy-duty refrigeration duty.
- Closed-loop chilled-water design with reservoir buffering for mould and machine-tool circuits.
- Inner tank capacity typically 100–200 L, scaled to simultaneous machine draws.
- Fully PUF-insulated storage volume to damp temperature swings between cycles.
- Supply and return strategy coordinated with your header layout and peak draw profile.
- High-pressure circulation pump sized for allowable ΔP across valves and long pipe runs.
Applications
- Injection, blow moulding and extrusion mould temperature control
- CNC, laser, EDM and other machine-tool auxiliary cooling
- Printing, converting and packaging process cooling
- Chemical and pharmaceutical jacketed vessels (as specified)
- Central make-up for compact factory chilled-water loops
Key benefits :
- Compact footprint for plant layout
- Stable performance under rated ambient conditions
- Low-noise design suitable for indoor installation
- Cooling capacity matched to your disclosed duty
- High energy efficiency at part and full load
- Anti-freeze protection where applicable
- Highly efficient copper-tube condenser
- Clear controls and long service life
Capacity Range :
Safety :
Process Glycol Chiller
A process glycol chiller protects circuits that cannot rely on plain water—low-temperature beverage processing, brine-style loops, freeze-drying support skids, VFD and inverter cooling, and other duties where freeze protection or fluid chemistry matters. PSN selects glycol percentage, materials compatibility, and low-temperature performance so your blend stays pumpable and your heat exchangers stay reliable across the season.
Features
- Long-life Emerson Copeland compressor sized for glycol low-temperature duty when disclosed.
- Glycol concentration and wetted-material compatibility reviewed against minimum fluid temperature.
- Inner tank capacity typically 100–200 L, scaled to brine volume and turnover.
- Fully PUF-insulated reservoir to limit parasitic heat gain on sub-ambient loops.
- Extended hold-down for stable supply temperature after compressor cycles.
- Circulation pump sized for blend viscosity, design flow, and allowable pressure drop.
Applications
- Low-temperature food and beverage processing circuits
- Chilled glycol headers feeding cold rooms or air handlers (as specified)
- Freeze-dryer, lyophilizer and laboratory cold-trap support
- VFD, inverter and electrical-room closed-loop cooling
- Process chemistry circuits where plain water is unsuitable
Key benefits :
- Compact footprint for plant layout
- Stable performance under rated ambient conditions
- Low-noise design suitable for indoor installation
- Cooling capacity matched to your disclosed duty
- High energy efficiency at part and full load
- Anti-freeze protection where applicable
- Highly efficient copper-tube condenser
- Clear controls and long service life
Capacity Range :
Safety :
Customized Industrial Process Chillers
We manufacture our products as per our clients needs.Our customization capability has helped us in achieving our ultimate goal of client satisfaction. We do all kinds of customizations like size, dimension and volume etc., to fit the requirements of our clients.
Industrial Process Chillers — frequently asked questions
What is an industrial process chiller used for?
Process chillers remove heat from a closed fluid loop—hydraulic oil, water, or a glycol blend—so machines such as injection moulds, presses, CNC spindles, printing lines, and reactors stay close to a set temperature around the clock.
When should I choose an oil chiller versus water or glycol?
Oil chillers suit hydraulic and lubrication circuits and many high-temperature heat-transfer duties. Water chillers are common for moulds, lasers, and general factory water loops. Glycol blends help where freezing, corrosion, or fluid chemistry makes plain water unsuitable.
What capacity range do you build for process cooling?
Typical process skids are often quoted from about 2 TR upward, scaling beyond 10 TR depending on load. PSN Chillers matches compressor, heat exchanger, tank volume, and pump head to the TR, flow, and temperatures you disclose.
What information do you need to size a process chiller?
Share required tonnage or heat load, fluid type, target and return temperatures, flow where known, indoor versus outdoor placement, available utilities (including phase count), ambient conditions, and whether you prefer air-cooled or water-cooled heat rejection.
Can process chillers be air-cooled or water-cooled?
Yes. Condenser type is selected from your layout, ambient profile, and whether reliable cooling water or a tower circuit is available. Both approaches are offered for suitable duties.
Where does PSN Chillers supply and support process chillers?
PSN Chillers is based in Secunderabad and routinely supports process cooling projects across Hyderabad and Telangana. Pan-India supply and support can be discussed for qualified projects.
Do you build mould-temperature and hydraulic oil chillers for plastics plants?
Yes. Oil chillers are widely used on injection and blow moulding lines for hydraulic packs and hot-runner temperature control, while water chillers often serve mould circuits and auxiliary equipment. We size flow, ΔT, and tank volume from your machine list and set-point requirements.
Can you integrate alarms, remote signals, or BMS handshakes on a process chiller?
Control philosophy—including fault annunciation, remote status, and interlocks with your plant—is discussed during engineering. Options vary by project; share your I/O list or preferred PLC/relay logic when you request a quote.
